Production instruction system Product List and Ranking from 4 Manufacturers, Suppliers and Companies

[Improvement Case] Key Points for Designing and Building Information Systems

An example of accurate information transmission to the field, starting with digital picking.

Here is an example of improvements in the production instruction system. While work instruction sheets on paper and the traditional Kanban method were effective for inventory management, there were instances where the loss of instruction sheets, ink shortages during printing on-site, and ink smudging caused disruptions in work. Therefore, we implemented a production system. This allowed for accurate information transmission to the site, such as instructions for parts assembly that were previously conducted on paper, including digital picking. [Examples of trouble factors] ■ Printing issues ■ Loss of work instruction sheets *For more details, please download the PDF or feel free to contact us.

Company：東亜エレクトロニクス株式会社　東亜電機カンパニー
Price：Other

Production Management System

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IoT Case Study: 'Trolley Instruction System'

Simplify and digitize production instructions for operators!

【Features】 ■Examples of production instructions using carts ■Purpose of providing production instructions to work carts on the production line ■Instructions can be given to workers without the supervisor having to go to the site

Company：東朋テクノロジー
Price：Other

Production Management System

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[Case Study of Production Instruction and Work Instruction System Implementation] Overseas Automotive Parts Manufacturing

The hardware remains the same! A case of updating the software for the line equipment.

Our company develops, designs, and manufactures jigs, prototype equipment, and systems according to our customers' requests. We would like to introduce a case where our "Production Instruction and Work Instruction System" was implemented at a foreign automotive parts manufacturing company, Company G. The production instruction system was developed using a Mitsubishi sequencer, but in this case, it was adapted for use with a PLC from Company Y. We implemented the production instruction client system on all PLC devices from Company Y within the manufacturing line. We meticulously record the current status (including production status) to ensure that post-replacement operation checks can be conducted smoothly, and to prepare for the on-site personnel to work without issues when production begins. *For more details, please refer to the PDF document or feel free to contact us.

Company：イーズ本社
Price：Other

Other operation management software

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[Development Case] Vehicle Body Painting Production Instruction System

We will shorten the startup period for construction and control, and reduce work errors! Here are examples of development in the manufacturing industry.

This is a case study of a production instruction system developed for the automotive body painting process. Based on the production information received from the core system, it provides production instructions from input to masking, transportation, and painting (robot). After implementation, displaying work instructions on a large monitor at the operator's station can reduce work errors. 【Case Overview】 ■Industry: Manufacturing ■Field: Production Instructions ■Development Environment ・PLC: MELSEC PLC (Q Series) ・Touch Panel: MELSEC GOT, Pro-face GP ・Auxiliary Equipment: Large Monitor *For more details, please refer to the PDF document or feel free to contact us.

Company：TCC
Price：Other

Other core systems

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[Improvement Case] Key Points for Facilitating Changes in Work Processes within Production Systems

Completion is achieved simply by setting the process details on the touch panel! A case where both time and costs were significantly reduced.

Here is an example of improvements in the production instruction system. In some assembly processes on the production line, frequent changes in work occur, which often require circuit modifications to the equipment, resulting in significant time and costs for these changes. By pre-configuring the circuit structure to allow changes from touch panels or PCs, we were able to avoid large-scale circuit modifications and enable arbitrary changes through a settings panel, thereby reducing change time and correction costs. [Case Overview] ■ Issues - Circuit creation required adjustment work on-site, incurring time and costs. ■ Results - Simply setting the process content on the touch panel completed the task, significantly reducing both time and costs. *For more details, please download the PDF or feel free to contact us.

Company：東亜エレクトロニクス株式会社　東亜電機カンパニー
Price：Other

Production Management System

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[Development Case] Production Instruction System (2)

A development case where the MES side can also perform production adjustments, allowing for flexible production.

We would like to introduce a case study of a production instruction system that transfers production instruction information received from ERP/MES to the line-side PLC. In the shipping loading area, shipping loading instructions are displayed on a touch panel, and shipping control is performed based on an individual shipping verification mechanism. After implementation, production adjustments can also be made on the MES side, allowing for flexible production. 【Case Overview】 ■Industry: Manufacturing (Machinery) ■Field: Production Instructions ■Development Environment ・OS: Windows 7 Professional ・DB: SQL Server 2014 Express Edition ・Development Language: Visual Basic .NET ・Equipment Used: PLC (Mitsubishi Electric MELSEC Q Series), Touch Panel (VT3-V10), QR Reader (KEYENCE) *For more details, please refer to the PDF document or feel free to contact us.

Company：TCC
Price：Other

Production Management System
Other production management systems

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[Development Case] Production Instruction System

By recording the product's passage history, tracing product information becomes easy! Here are some examples from the manufacturing industry.

We would like to introduce a case study of a production instruction system that extracts production instruction information from process data received from the core system, automatically calculates the production order, and sends it to the equipment PLC. The production order is calculated based on the production instruction date and time obtained from the process data, taking into account the delay time of the most recent subsequent process. After implementation, we were able to reduce the man-hours spent on calculating the production order, which was previously done manually. 【Case Overview】 ■Industry: Manufacturing ■Field: Production Management ■Development Environment ・Production Instruction PC: Windows OS, Visual Basic .NET ・Equipment PLC: MELSEC PLC *For more details, please refer to the PDF document or feel free to contact us.

Company：TCC
Price：Other

Production Management System
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Other core systems

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[Development Case] Production Instruction System

You can also perform product checks in the shipping process using a handheld terminal.

We would like to introduce a case study of the "Production Instruction System" developed by TCC. This system has a three-layer structure consisting of ERP, MES, and PLC areas. The MES receives production schedule information and product composition information from the ERP and sends production instructions to the PLC, which uses signal lights and picking lamps to direct the picking of cases and small parts. Additionally, it issues management labels (QR codes) for products and conducts assembly checks at the initial process, as well as inspections at the final process. 【Features】 - Sequential production can be performed based on instructions from the host, reducing unnecessary manufacturing. - Production adjustments can be made on the MES side, allowing for flexible production. - Picking errors for parts have been eliminated. *For more details, please refer to the related link page or feel free to contact us.

Company：TCC
Price：Other

Production Management System
Other production management systems
PDAs and handheld terminals

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Production instruction system Product List and Ranking from 4 Manufacturers, Suppliers and Companies

Production instruction system Product List

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